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k40_laser_engraver [2026/05/20 19:41] – updated cutting area, other details sdh7k40_laser_engraver [2026/09/09 17:15] (current) – updated info sdh7
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 Specifications: Specifications:
   * Power output: 40 W (theoretically, anyway)   * Power output: 40 W (theoretically, anyway)
-  * Cutting area: roughly 12" x 9", Cuts 1/8" material well, thicker could be problematic.+  * Cutting area: roughly 12" x 9", Cuts 1/8" material well, thicker could be problematic. Might need multiple passes, etc.
   * Coolant: currently a mix of distilled water and a few drops of algicide.   * Coolant: currently a mix of distilled water and a few drops of algicide.
   * Exhaust: Fume extraction via a BOFA AD-Access fume extractor/filter   * Exhaust: Fume extraction via a BOFA AD-Access fume extractor/filter
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 Fixes/Upgrades implemented: Fixes/Upgrades implemented:
   * There is a somewhat goofy [[http://www.scorchworks.com/Blog/spring-loaded-k40-laser-platform/|spring-loaded material holding]] mechanism installed. Theoretically, it will keep materials at the right focal distance from the lens.    * There is a somewhat goofy [[http://www.scorchworks.com/Blog/spring-loaded-k40-laser-platform/|spring-loaded material holding]] mechanism installed. Theoretically, it will keep materials at the right focal distance from the lens. 
-  * Bad connection on the power inlet between the hot and fuse. Re-soldered. 
   * Jumpered water break detection since detector is seemingly NFG.   * Jumpered water break detection since detector is seemingly NFG.
     * Test again with new coolant pump to make sure it wasn't just low flow?     * Test again with new coolant pump to make sure it wasn't just low flow?
     * Tested again. Maybe backwards? Maybe NFG.     * Tested again. Maybe backwards? Maybe NFG.
-  * Air Assist was installed. Air assist pump should be much less rattly than it was before.+  * Air Assist was installed. Air assist pump should be much less rattly than it was before (attached to cart with some neoprene between the cart & pump)
   * Lens got cracked and was replaced.   * Lens got cracked and was replaced.
  
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 Laser does work. Laser does work.
  
-Software: I suggest [[http://www.scorchworks.com/K40whisperer/k40whisperer.html|K40 Whisperer]], as the LaserDRW thing it came with is not so hot. [[https://github.com/meerk40t/meerk40t|MeerK40t]] is also good, though has trouble parsing certain SVG files.+Software: [[https://github.com/meerk40t/meerk40t|MeerK40t]] is what we've been using latelythough it has trouble parsing certain SVG files in the past. It's also installed on the Lenovo computer above the SLA printers, which is normally plugged into the laser. [[http://www.scorchworks.com/K40whisperer/k40whisperer.html|K40 Whisperer]] has also been good in the past.
  
-Usage: It's not ready for production jobs yet, so DON'T USE IT WITHOUT PERMISSION. We're getting there... + 
-  * How to format your SVG drawings for K40 Whisperer: https://www.youtube.com/watch?reload=9&v=9wYvbenigtk+Usage: It's not ready for random production jobs yet, so DON'T USE IT WITHOUT PERMISSION. We're getting there... 
 +  * How to format your SVG drawings for K40 Whisperer/MeerK40t: https://www.youtube.com/watch?reload=9&v=9wYvbenigtk
   * Basic concept- using K40W, move the head over the upper left hand part of your work. maybe use the "laser test" button to make sure you're actually over the work. and then choose whichever of your engrave/cut options (do engraves first, and cut last).   * Basic concept- using K40W, move the head over the upper left hand part of your work. maybe use the "laser test" button to make sure you're actually over the work. and then choose whichever of your engrave/cut options (do engraves first, and cut last).
   * Specialized documentation: [[HOWTO Inkscape for the Laser]]   * Specialized documentation: [[HOWTO Inkscape for the Laser]]
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   * NO ABS - Cyanide gas is bad for you!   * NO ABS - Cyanide gas is bad for you!
   * NO PVC OR VINYL-BASED MATERIALS - Chlorine gas is bad for you!   * NO PVC OR VINYL-BASED MATERIALS - Chlorine gas is bad for you!
-  * Wood and Acrylic are OK. ATX Hackerspace has a recommended list of materials [[http://atxhackerspace.org/wiki/Laser_Cutter_Materials|here]]- don't consider it gospel just yet, but a series of recommendations.+  * Wood and Acrylic are OK.  
 +  * ATX Hackerspace has a recommended list of materials [[http://atxhackerspace.org/wiki/Laser_Cutter_Materials|here]]- don't consider it gospel just yet, but a series of recommendations.
  
 Power levels: Power levels:
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   * wood (cutting) - 11% was sufficient to cut 3mm baltic birch plywood?   * wood (cutting) - 11% was sufficient to cut 3mm baltic birch plywood?
   * Acrylic - 25% was great for engraving, but slightly insufficient for cutting (the cut edges did snap off easily, though). 33-35% should be good for cutting at 10mm/s.   * Acrylic - 25% was great for engraving, but slightly insufficient for cutting (the cut edges did snap off easily, though). 33-35% should be good for cutting at 10mm/s.
 +
 +(these numbers should be revisited)
  
 Upgrades to consider in the near term: Upgrades to consider in the near term:
-  * Dedicated computer w/ K40 Whisperer? 
-    * The computer by the SLA Printers does have MeerK40t installed and there should be a USB cable that can reach to the cutter. 
-  * <del>Fire Extinguisher</del> done 
   * A better material holding mechanism.     * A better material holding mechanism.  
   * <del>Thermometer & flow meter for cooling pump (i.e. https://www.amazon.com/Thermometer-Cooling-Liquid-Cooler-System/dp/B074SDFW51/ref=sr_1_3?s=electronics&ie=UTF8&qid=1521656040&sr=8-3&keywords=LED+Thermometer+3+Way+Flow+Meter+FlowMeter+For+Water+Cooling+Liquid+Cooler+System)</del> ordered, but not installed?   * <del>Thermometer & flow meter for cooling pump (i.e. https://www.amazon.com/Thermometer-Cooling-Liquid-Cooler-System/dp/B074SDFW51/ref=sr_1_3?s=electronics&ie=UTF8&qid=1521656040&sr=8-3&keywords=LED+Thermometer+3+Way+Flow+Meter+FlowMeter+For+Water+Cooling+Liquid+Cooler+System)</del> ordered, but not installed?
-  *<del> improved chiller pump</del> done 
-  * <del>improved exhaust fan</del>? Fume extractor seems to be doing a good enough job? 
   * Better coolant flow detector? The one it came with is either non-functional, or our pump isn't pumping hard enough. Flow meter definitely needed   * Better coolant flow detector? The one it came with is either non-functional, or our pump isn't pumping hard enough. Flow meter definitely needed
   * E-Stop button (do we have one on hand?)   * E-Stop button (do we have one on hand?)
k40_laser_engraver.txt · Last modified: by sdh7